Renesas’ winning combination reference design for a smart BLDC ceiling fan provides a high efficiency, high torque, low noise, and smooth start solution. Efficiency is key for this application; thus, built-in self-align dead time with chip design technology offers reduced thermal and power losses.
In this design, a microcontroller (MCU) plus pre-driver in a single chip reduces component count and board size. A proprietary sensorless algorithm reduces dependency on external components.
This smart solution consists of core ceiling fan functions like dual rotation, natural breeze, LED lighting, and a temperature and humidity sensor with IoT features supporting wireless protocol (Wi-Fi) for control using the Android OS for smart devices.
Features
- Rotor position sensing technology, magnetic rotor position identification (MRI) for low-speed rotation, vibration-free during initial start-up
- Uses RL78 MCU (RL78/G1F) core (16-bit CISC, 44 DMIPS at 32 MHz)
- Flash ROM: 64 KB (data Flash: 4 KB), RAM: 5.5 KB
- Device supports field-oriented control (FOC) and 150° commutation
- VirtualZero™ technology offers very low power and secure Wi-Fi modules
- Energy saving using a self-align dead time generator
- Integrated hardware and firmware protection features:
- Temperature abnormality
- Motor rotation abnormality
- FET overcurrent
- Abnormal voltage
- High power factor (PF), constant voltage isolated flyback AC/DC, and high efficiency
- ISL85415 buck regulator
- Wide VIN 500 mA synchronous buck regulator
- HS3001 humidity sensor
- Relative humidity and temperature sensor
- RAJ306001 motor control
- 30 V motor control IC with built-in 16-bit MCU (RL78/G1F)
- iW3627 PWM controller
- Digital constant-voltage offline PWM controller with PF correction for applications up to 90 W
- DA16200 Wi-Fi system on chip (SoC)
- Ultra-low-power Wi-Fi SoC for battery-powered IoT devices